Wall Street Journal | Nov. 13, 2022 | By Jackie Snow
Solar panels can make homes a lot greener. But they can also make them look a lot less attractive.
In one survey conducted by the environmental-news publisher EcoWatch, a big reason homeowners didn’t install solar panels—second only to cost—was that they didn’t like how they looked.
Now researchers and private companies are working on new designs that could change the look of residential solar—and lure more people into trying the technology. They are testing everything from solar cells so thin they can be spread like paint, to panels integrated into fabric to be used as awnings or tents, to ones that come in different and more pleasing colors.
“We need more people to embrace solar,” says Sheila Kennedy, a practicing architect and professor of architecture at the Massachusetts Institute of Technology. “We have to make it a joyful, everyday part of domestic life, and that will require design. It isn’t just a technical problem.”
At the end of 2020, there were approximately 2.7 million homes with standard silicon photovoltaic systems in the U.S., according to the National Renewable Energy Laboratory (NREL).
And the technology might look more attractive to homeowners these days, with the recent climate bill extending an existing federal tax credit for expenditures on residential solar through 2032, on top of incentives offered by many states.
Here are some ways new solar designs could expand the options people have to add renewable energy at home.
Thin and flexible tech
The most common residential building systems use blue or black panels made of silicon solar cells—which are bulky and rigid, energy-intensive to make and subject to supply-chain shortages.
Now solar researchers are exploring new materials that promise to create solar panels as thin as a few nanometers—and make them much more aesthetically pleasing.
One of the most promising thin-film technologies involves perovskites, minerals with a crystal structure that can be spread as thin as half a micron, which is smaller than some bacteria. This thinness would allow perovskite-based solar cells to be made flexible or even sprayed on like paint one day.
The concept works exceedingly well at turning the sun into power. Perovskite technology is only a couple of decades old and already has an efficiency of 25.7%—the amount of sunlight that gets turned into power—in testing settings, according to the NREL. Meanwhile, silicon, which researchers have worked on for over 40 years, tops out at 26.7%. Given current research, a 33% efficiency rate for perovskites is possible in the next few years, according to Bin Chen, a professor in chemistry at Northwestern University.
A few companies are also developing silicon panels with perovskite layers—mostly for commercial uses—which take advantage of current manufacturing processes and look much like existing photovoltaic solar panels.
Getting the perovskites into a flexible material or use as a paint requires new manufacturing processes and is still in the research phase. But these technologies have the possibility of being very cheap to produce and more environmentally friendly, and many companies are working on commercializing perovskites, which could drive costs down, according to Dr. Chen.
In the future, solar-power generation could be built right into buildings, via solar cells that are integrated into skylights, cladding, balcony railings, pergolas and shading systems. David T. Moore, a staff scientist at NREL, says perovskites might also help make solar windows—glass windows that can convert sunlight to electricity—more popular. The way solar windows are manufactured currently leaves them with a tint, he says. For some installations, that is fine, but perovskites could go on thin and transparent, mimicking nonsolar windows more closely.
Research is being conducted into a number of other thin-film technologies, including tiny semiconductors called quantum dots and methods involving organic materials, but because of their lower efficiency, these solar technologies haven’t had gotten the same attention as perovskites. And, ultimately, perovskites will need to overcome a big hurdle of their own: Today’s photovoltaic technology has a long history of performance out in the real world.
“That’s a big challenge for commercialization,” Dr. Moore says. “Do people want to take a risk on something that may not actually last?”
Solar roofs
The building-integrated technology that has taken off the most is solar shingles, which are made to resemble traditional shingles and blend into the roof.
Tesla started selling solar roofs made of these shingles in the U.S. in 2017, with other companies recently joining in with various options, from flat black tiles to a terracotta look.
Creating a solar-shingle roof is generally more expensive than adding solar panels, mainly because the installation is more complex, with costs for each house varying depending on factors including the roof shape, obstructions such as skylights, and the brand of shingle.
Peter Hakenberg, managing director of paXos Consulting & Engineering, a German solar-shingle maker, says that roofs with the company’s solar shingles can cost double the price of a regular roof and run 20% more than getting typical photovoltaic panels installed on a regular roof. So, solar shingles might make more sense for people who are replacing a roof or building a new house, Mr. Hakenberg says.
While most clients want to do the right thing and use renewable energy, he adds, the choice often comes down to aesthetics.
“They do not want to make their homes ugly,” he says. “It is as simple as that.”
Solar fabric
A Pvilion solar sail with solar cells in the fabric.PHOTO: PVILION
While solar panels usually get installed on permanent, rigid structures, they can also be built into fabrics for structures like trellises, awnings and carports—making them a lot less obtrusive.
“Anything that’s fabric is an opportunity to generate electricity,” says Colin Touhey, co-founder and CEO of Pvilion, a Brooklyn, N.Y., company that manufactures flexible PV solar structures.
Pvilion’s products use typical silicon solar cells, but laminate them and integrate them into fabric. The composite material is more resilient than most solar panels, Mr. Touhey says, and it can deliver similar efficiency.
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